Our commitment to excellence and deep dedication to total customer satisfaction are the driving forces behind every decision we make and are supported by the extensive training provided to all members of our staff. Our proven quality process incorporates a comprehensive system of checks, reviews, and audits conducted by in-house employees and third party individuals to ensure that all our products of the highest possible quality.
Every detail, from the initiation of your quote to the completion of the project and delivery of your order, is closely scrutinized and subject to intensive quality checking. Our machining and forging facilities are ISO certified* and compliant with the Pressure Equipment Directive (PED). We also feature Level 2 NDE capabilities for assured structural integrity, and all our metal materials are fully traceable.
| No. | Description of Activity | Instrument | Inspection Item | Participation By | Report | |
| Vendor | Purchaser | |||||
| 1 | Document Approval(ITP, DWG & Procedures) | P.O. Specification (incl. material and technical info) | R | RV | P.O Audit Report | |
| 2 | Production Plan |
Production Plan (e.g. Cutting, Forging Process, Heat Treatment) |
R | - | Production Plan | |
| 3 | Material Procurement | Classification / Labelling | R | - | Supplier Material Quality Report | |
| 4 | Material Inspection | Spectrum Analyze Metallographic Analyzer |
Chemical Components | R | - | Material Inspection Record |
| Visual Inspection | R | - | ||||
| Size and Dimension | R | - | ||||
| 5 | Cutting | Sawing Machine | Weight, Dimension Classification |
R | - | Cutting Record |
| 6 | Heating | Heating Furnace | Heating Temperature Heating Duration |
R | R | Heating Temperature Record |
| 7 | Forging | Hydraulic Hammer Air Hammer |
Forging Ratio Initial Forging Temperature Final Forging Temperature Dimension |
R | - | Forging Process Report |
| Ring Rolling | Ring Rolling Machine | R | - | Technical Report | ||
| 8 | Heat Treatment | Heat Treatment Furnace | Heat Treatment Type Temperature Control Holding Duration Cooling Medium |
R | R | Heat Treatment Record |
| 9 | Rough Machining | Lathe | Dimension, Apperance, Machining Allowance | R | R | Rough Machining Record |
| 10 | Finished Machining* | CNC Lathe | Dimension, Accuracy | R | R | Finished Machining Record |
| 11 | Mechanical Property Inspection (ASTM A370) | Hardness Tester | Hardness | R | R | Hardness Report |
| Universal Testing Machine | Testile Strength Yield Strength Elongation |
R | R | Testile Testing Report | ||
| Impact Testing Mahcine | AKV | R | R | Impact Testing Report | ||
| PMI | Chemical Composition and Metallographic Inspection | R | R |
Material Quality Report
(EN10204 PED Type3.1)
Material Quality Report (EN10204 PED Type 3.1) |
||
| 12 | Ultrasonic Testing (UT) | Ultrasonic Tester | Product Defect | R | R | UT Report |
| Magnetic Particle Testing (MT)* | Magnetic Tester | R | R | MT Report | ||
| Penetrant Testing (PT)* | Penetration Tester | R | R | PT Report | ||
| Radiographic Testing (RT)* | X-ray flaw detector | R | R | RT Report | ||
| 13 | Marking | Label Printer | Content | R | - | |
| 14 | Final Inspection | Quantity, Dimension, Specification | R | - | ||
| 15 | Packing | Stain Proofing Anticollision |
R | - | ||
| Packing Documents Preparation |
R | RV | Documents | |||
| Note: | ||
| Asterisk*: Optional, as per client request | ||
| R- Review RV-Review and Verification |
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